Difference between revisions of "Frame: Ultimate Bottom Board/Aluminum Hybrid"
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| − | ''' | + | [[File:VacuumFormFinish1.JPG|thumb|right|400px|'''Bottom view of Vacuum Formed Plastic/Aluminum Hybrid Frame''']] |
| − | + | ==OVERVIEW== | |
| + | The Ultimate Bottom Board/Aluminum Hybrid Frame was created to offer an affordable frame solution that a person with access to some typical shop tools could utilize and duplicate. The Ultimate Bottom Board is a plastic bottom board manufactured by [http://anel.gr/en/products/1565/anel-plastic-mobile-bottom-boards Anel] it can be purchased directly from them payable in Euros or also from [http://www.brushymountainbeefarm.com/Ultimate-Bottom-Board/productinfo/314/ Brushy Mountain Bee Farm] in the United States; this bottom board is compatible with 10 frame Langstroth Hives. Holes were carefully placed in the Ultimate Bottom Board to accommodate an aluminum undercarriage which provides a secure base for load cell installation. | ||
| − | + | ==PRODUCTION== | |
| − | + | Production of this frame started out by removal of the black plastic feet inserts that act as small leg extensions located at each corner of the bottom board. Using a drill press a hole was drilled in the center of each of the four leg housings. This will allow for a bolt to be inserted through the bottom board to attach to an aluminum undercarriage. The supports consist of two pieces of 2"x2" aluminum angle, that will run the length of the two long sides of the bottom board. A hole was drilled in the angle to accept the bolt that will secure the bottom board to the aluminum angle. | |
| − | + | ||
| − | <gallery> | + | |
| − | File: | + | ==SCALE LOCATION== |
| − | File: | + | HiveTool Scale: [http://hivetool.org/db/hive_stats.pl?hive_id=94 Waypoint01] |
| − | File: | + | |
| − | File: | + | <br clear=all> |
| + | |||
| + | ==DEVELOPMENT AND FABRICATION PHOTOS== | ||
| + | <gallery mode="packed" heights=250px> | ||
| + | File:ScaleMoldTesting2.JPG|Test drilling for wooden mold creation|alt=alt language | ||
| + | File:ScaleMold1.JPG|Creation and drilling of wooden mold|alt=alt language | ||
| + | File:VacuumFormDuplicates.JPG|Plastic vacuum formed hive rails arrive|alt=alt language | ||
| + | File:VacuumForm1.JPG|Plastic vacuum formed hive rail|alt=alt language | ||
| + | File:VacuumForm2.JPG|Removal of excess/unneeded plastic|alt=alt language | ||
| + | File:VacuumFormBars1.JPG|Creation of aluminum undercarriage bars|alt=alt language | ||
| + | File:VacuumFormBars1.5.JPG|Aluminum undercarriage bars complete|alt=alt language | ||
| + | File:VacuumFormBars3.JPG|Installation of aluminum bars and load cells|alt=alt language | ||
| + | File:VacuumFormFinish1.JPG|Picture of the finished product - Undercarriage|alt=alt language | ||
| + | File:VacuumFormFinish2.JPG|Picture of the finished product - Topside|alt=alt language | ||
| + | File:VacuumFormTesting1.JPG|Testing of load application - Distributed|alt=alt language | ||
| + | File:VacuumFormTesting2.JPG|Testing of load application - Focused|alt=alt language | ||
</gallery> | </gallery> | ||
| + | |||
| + | |||
| + | ==PARTS LIST== | ||
| + | Due to the complexity and specialized techniques utilized in the creation of this scale a parts list is not available for this design. | ||
| + | |||
| + | |||
| + | ==PROS/CONS/AVAILABILITY== | ||
| + | The vacuum formed plastic scale is currently undergoing testing for weather durability and accuracy as it is light weight and seemingly sturdy. Initially the vacuum formed scale was an option for mass production however, due to the size of the scale shipping costs may negate any cost cutting use of plastic over other light weight options with a smaller footprint. | ||
| + | |||
| + | |||
| + | ==CREATION CREDIT== | ||
| + | Ken Hill - [http://www.khill.com K-Hill Inc.]<br> | ||
| + | David Hawa[http://hivetool.org/w/index.php?title=User:David - HiveTool] | ||
Revision as of 19:21, 16 March 2017
Contents
OVERVIEW
The Ultimate Bottom Board/Aluminum Hybrid Frame was created to offer an affordable frame solution that a person with access to some typical shop tools could utilize and duplicate. The Ultimate Bottom Board is a plastic bottom board manufactured by Anel it can be purchased directly from them payable in Euros or also from Brushy Mountain Bee Farm in the United States; this bottom board is compatible with 10 frame Langstroth Hives. Holes were carefully placed in the Ultimate Bottom Board to accommodate an aluminum undercarriage which provides a secure base for load cell installation.
PRODUCTION
Production of this frame started out by removal of the black plastic feet inserts that act as small leg extensions located at each corner of the bottom board. Using a drill press a hole was drilled in the center of each of the four leg housings. This will allow for a bolt to be inserted through the bottom board to attach to an aluminum undercarriage. The supports consist of two pieces of 2"x2" aluminum angle, that will run the length of the two long sides of the bottom board. A hole was drilled in the angle to accept the bolt that will secure the bottom board to the aluminum angle.
SCALE LOCATION
HiveTool Scale: Waypoint01
DEVELOPMENT AND FABRICATION PHOTOS
- Error creating thumbnail: File missing
Test drilling for wooden mold creation
- Error creating thumbnail: File missing
Creation and drilling of wooden mold
- Error creating thumbnail: File missing
Plastic vacuum formed hive rails arrive
- Error creating thumbnail: File missing
Plastic vacuum formed hive rail
- Error creating thumbnail: File missing
Removal of excess/unneeded plastic
- Error creating thumbnail: File missing
Creation of aluminum undercarriage bars
- Error creating thumbnail: File missing
Aluminum undercarriage bars complete
- Error creating thumbnail: File missing
Installation of aluminum bars and load cells
- Error creating thumbnail: File missing
Picture of the finished product - Undercarriage
- Error creating thumbnail: File missing
Picture of the finished product - Topside
- Error creating thumbnail: File missing
Testing of load application - Distributed
- Error creating thumbnail: File missing
Testing of load application - Focused
PARTS LIST
Due to the complexity and specialized techniques utilized in the creation of this scale a parts list is not available for this design.
PROS/CONS/AVAILABILITY
The vacuum formed plastic scale is currently undergoing testing for weather durability and accuracy as it is light weight and seemingly sturdy. Initially the vacuum formed scale was an option for mass production however, due to the size of the scale shipping costs may negate any cost cutting use of plastic over other light weight options with a smaller footprint.
CREATION CREDIT
Ken Hill - K-Hill Inc.
David Hawa- HiveTool
