Hardware: Frame Assembly

Finished rails (load cell mounts). Two go under the hive, one on each side.

End view of rail with end cap and closure strip removed.

Goals, Features, and Flaws

For design goals, features and flaws, see the Frameless Scale Design

Parts List

Part numbers, suppliers and prices are on the Parts List.

Tools

1. Tape Measure
2. Pencil
3. Layout or speed square
4. Hacksaw
5. Drill
6. 1/4" drill bit
7. Center Punch
8. File
9. 10 mm wrench
10. 13 mm open end wrench
11. 7/16" hollow punch
12. Feeler Gauge
13. Small straight blade jewelers screwdriver.

Optional tools:

1. Metal cutting band saw or cut off saw
2. Drill press
3. Stationary disk sander

Fabricate Rails

Cut Strut

Cut the strut in 20" lengths. Three can be cut from 5' strut, six can be cut from 10 foot lengths. The rails may be slightly less than 20" after losing the width of the saw kerf.

1. Mark the strut using a tape measure, If using a hack saw, transfer the marks around the strut using a layout square.
2. Carefully cut the strut on the lines, trying to keep as straight and square as possible.

Transfer Layout

Method 1:

1. Place a load cell on the top of the rail. It should be about 4 mm (1/4") from the end. NOTE: If it is more than 4 mm from the end you will not be able to tighten the lock nut on the foot and the end cap will not cover the closure strip.
2. Using a transfer punch, mark the two 8 mm mounting holes.
3. Repeat on the other end.
4. Check the punch marks to make sure they are in a straight line.
5. Punch the marks deeper using the center punch.

Drill and Debur

Drill the four 1/4 holes in each rail to mount the load cells. Use a file, deburring tool, or stationary disk sander to clean up the ends. They will be covered by the End Caps so they don't have to be perfect. Use a file or deburring tool to debur the holes.

Assemble Rails

Mount Load Cells

Exploded parts diagram.

Parts Detail

Turn a rail upside down with the open side up. Place a spacer over the holes. Carefully position the load cell over spacer. Align the holes without shifting the spacer.

NOTE: The green arrow on the end of the load cell should point down, toward the top of the rail.

Place a lock washer and flat washer on a M6x30mm bolt. While holding the load cell and spacer in place with one hand, start the bolt in one of the holes. Do the same for the other bolt. Make sure the load cell is centered in the strut and not touching the sides. Tighten the bolts.

Thread an 8 mm hex nut on each leveling foot.

Screw the leveling feet all the way into the load cells. The leveling foot should go all the way through the load cell, but not touch the strut.

Cut Closure Strips

Measure the distance between the leveling feet.

Using the hacksaw, cut the closure strip to fit between the leveling feet. The closure strips should not contact the threaded portion of the leveling feet. If the strip is cut too long, a rat tailed file or rasp can be use to cut a semicircle in the ends.

Set Overload Limits

Setting the overload limit.

Solder shield and terminal block connectors on HX711 board.

This is already done on the developer kits, This step is only necessary if you obtain parts independently.

Solder shield and connectors on HX711 board.

Assemble Electronics

Block Diagram

The electrical connections are made as shown on the block diagram.

Connect load cells.

Connect load cell wires to HX711 board.

1. Each load cell has five wires:

Color	HX711
Red	Vout
White	A-
Green	A+
Black	Ground
Black	Shield

Do not cut or extend these wires for best performance. These load cells are a matched set. They were custom manufactured with 1 meter shielded cables.

The four load cells are connected in parallel (the four red wires are connected together, the four white wires are connected together, etc.)

Connect HX711 serial I/O and power to Pi.

Pins 2, 16, 18, 20 on P1 (Model A and B) or J8 (Model A+ and B+)are used:

P1/J8	Pi	HX711	Color
Pin 2	+5	Vcc	Red
Pin 6	GPIO28	DO/RX	White
Pin 18	GPIO30	CK/TX	Green
Pin 20	Ground	GND	Black

Connect USB/Serial Console cable to Pi

HX711 with screw terminals and metal shield installed connected to H5 on the Pi. H5 is no longer used as it was dropped from the A+ and B+.

*If the Pi will be powered from another source, do not connect the red wire (+5) to Pin 4. Leave it unconnected.

Pins 4, 6, 8, 10 on P1/J8 are used:

P1/J8	Pi	Color
Pin 4	+5*	Red
Pin 6	Ground	Black
Pin 8	TxD	White`
Pin 10	RxD	Green

Connect Hub, WiFi, and TEMPerHUMs

• A USB hub may not be necessary if using the B+ (it has 4 USB ports) or if the DHT series of temperature/humidity sensors are used (they connect to the P1/J8 header).

• A powered USb hub provides an inexpensive way to power the system. See Powering the Pi section below.

1. Using the cable provided with the hub, connect one of the USB ports on the Pi to the input port on the HUB.
2. Using a Type B USB to Micro B USB cable, connect one of the hub's USB ports to the Pi's power connector.
3. Plug the power supply provided with the hub into the HUB voltage input.
4. Plug the USB sensors into the hub.

Note: For initial testing the the TEMPerHUM sensors and WiFi adapter may be plugged directly into the hub.
However, the heat from the hub will affect the temperature reading.  It is necessary to  issolate the
TEMPerHUMs from the heat with USB extension cables.

5. If using WiFi, plug the WiFi adapter into a USB port.

An extension cable may be ncessary to locate  the WiFi adapter where it has good reception.

6. If using Ethernet, plug the Ethernet cable from the router into the Pi (only available on the B and B+ models.)

Testing

If the operating system and software has not been installed on the SD card, load hivetool on the Pi.

Powering the Pi

Tthe Pi, scale. and other sensors can be powered several ways :

1. With a Type B USB to Micro USB cable pluged into the power connector on the Pi.
   1. This is the preferred method as the pico fuse on the Pi board is used.
   2. The other end of the Micro USB cable can be plugged into a USB power supply like a cell phone charger, a powered USB hub, or a USB port on a computer.
2. Through the USB console cable
   1. This is convient for testing but the pico fuse is bypassed.
3. Backfeed through the Pi's USB port with a special USB Type B to Type B cable.
   1. The pico fuse is bypassed.
   2. The USB Type B to Type B cable is dangerous to have around. Do not use it to connect two powered devices, such as two laptops, together.

 Note:  It is important to only use one power source at a time.  
 For example, do not power the Pi through the Micro USB power connector 
 and through the USB console cable.  The two power supplies may fight 
 each other and burn up!

Mount in Enclosure

Several enclosures can be used.